Aqualine by Alway was selected to supply and install over 200m² of stainless steel commercial wall cladding at a high-capacity UK food manufacturing facility. The goal: to reinforce hygiene standards, protect internal walls from heavy-duty impacts, and deliver a long-lasting, compliant finish within a demanding production environment.
Aqualine by Alway was commissioned by one of the UK’s largest chilled food manufacturers to upgrade wall protection across a high-output production facility supplying sandwiches, wraps, and baguettes to major supermarket chains nationwide.
The site operates around the clock, with approximately 1,700 staff working across a 110,000 square foot production and storage space. With constant forklift and pallet truck movement, as well as strict hygiene requirements, the facility required a more durable and hygienic solution than its existing white wall panels could provide.
We were brought in to design, manufacture, and install a purpose-built commercial wall cladding system that would reinforce hygiene standards, reduce maintenance, and withstand daily impact. The project involved the installation of over 200m² of stainless steel Grade 304 propeller pattern cladding, carefully fitted and sealed using marine-grade sealant to create a watertight, food-safe finish.
The existing white wall panels were showing signs of wear and damage, primarily caused by the heavy equipment used in the production area — including frequent contact with pallet trucks. The high-traffic environment also made it difficult to maintain a hygienic wall surface, which was essential to meet stringent food safety and cleanliness standards.
Additionally, the client required a solution to ensure that water ingress was prevented where the walls met the kerbing. This would help maintain cleanliness and reduce the risk of bacterial buildup, keeping the facility in line with industry regulations.
Aqualine by Alway delivered a complete commercial wall cladding solution, managing everything from the initial site survey and design to the manufacture and seamless installation. Over 200m² of stainless steel Grade 304 propeller pattern cladding was used, chosen for its excellent corrosion resistance, durability, and hygienic properties.
Key features of the solution included:
Stainless Steel Grade 304: Selected for its strength, durability, and resistance to corrosion, making it ideal for high-traffic, food-safe environments.
Propeller Pattern Finish: The unique design not only provided extra impact resistance but also added a modern, industrial look to the facility.
Marine Grade Sealant: Applied to all joints to create a fully watertight barrier, preventing water ingress and improving cleanliness.
The new cladding system has significantly enhanced the facility’s wall protection and hygiene. By installing over 200m² of stainless steel cladding, we provided the following benefits:
Durability: The wall panels are now able to withstand daily impact from pallet trucks and other heavy equipment, preventing further damage and minimising maintenance.
Hygiene: The seamless, sealed cladding surface helps maintain strict food safety standards, making cleaning easier and more efficient.
Compliance: The installation meets all necessary regulations for food-safe environments, helping the client maintain its commitment to health and safety.
Minimal Disruption: The project was completed efficiently, with minimal disruption to the client’s ongoing operations.
To discuss your project, or for advice on choosing the right commercial wall cladding for your facility, contact us today.
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