Case Study – Brewery

Aqualine by Alway designs, manufactures and installs stainless steel drainage, kerbing and guard rails for brewery.

Overview

Aqualine by Alway was commissioned to design, manufacture, and install a comprehensive stainless steel infrastructure package for a renowned brewery’s new Research and Design (R&D) facility. The project included stainless steel kerbing, a complex drainage system and guard rails. The facility required a highly specialised approach due to its unique operational needs, including varying floor heights, strict hygiene requirements, and robust impact protection.

Project Challenges

Complex Drainage System

One of the primary challenges of the project was designing a drainage system capable of accommodating multiple floor heights within the R&D facility. Unlike standard drainage installations, this project required a system that efficiently manages wastewater flow across different levels while maintaining hygiene standards. Additionally, the system had to be resistant to the acidic nature of brewing by-products, which can corrode traditional drainage materials over time.

High Hygiene Standards

In any food and beverage production facility, cleanliness is paramount. The brewery’s R&D facility required stainless steel components that could withstand regular washdowns with industrial cleaning agents while preventing bacterial growth. The kerbing, drainage, and other structural elements needed to be seamless, non-porous, and easy to clean.

Protection Against Falls

Due to the raised areas in the area, the facility would require robust guard rails to safeguard key areas and reduce the risk of falls.

Solutions Provided by Aqualine by Alway

Bespoke Stainless Steel Drainage System

To address the challenge of varying floor heights, Aqualine by Alway engineered a custom drainage solution incorporating graded channels and multiple gullies. The system was designed to direct wastewater efficiently across all sections of the facility, ensuring compliance with industry hygiene regulations. Stainless steel was chosen for its durability, corrosion resistance, and ability to withstand the vigorous cleaning processes required in food and beverage environments.

The onsite installation installed the drainage system precisely and efficiently, ensuring optimal flow without pooling or stagnation. Additionally, slip-resistant drain covers enhanced workplace safety, preventing accidents caused by standing water.

Installation of Stainless Steel Kerbing

Stainless steel kerbing was installed throughout the facility. This kerbing provided structural reinforcement to floor and wall junctions and acted as a protective barrier against moisture ingress. The seamless integration of the kerbing made it easy to clean and maintain, reducing the risk of bacterial contamination and ensuring the facility adhered to industry hygiene standards.

Guard Rails for Fall Protection

To protect key structural and operational areas, Aqualine by Alway designed, manufactured and installed a series of guard rails. These were strategically placed to reduce the risk of falls in the facility. The stainless steel construction provided long-term durability, reducing maintenance and replacement costs.

Efficiency and Turnaround Time

Aqualine by Alway is known for its commitment to industry-leading turnaround times, and this project was no exception. From initial consultation to final installation, the team worked within a tight schedule to ensure work was carried out to the project’s scope and timeline. Efficient project management and streamlined manufacturing processes enabled timely delivery of all components, allowing the facility to commence operations as planned.

Conclusion

By delivering a tailored stainless steel infrastructure solution, Aqualine by Alway played a crucial role in successfully launching the brewery’s new Research and Design facility. The project showcased our ability to handle complex installations while maintaining high quality, hygiene, and durability standards. The brewery now benefits from an efficient, safe, and compliant facility that will support its innovation in brewing for years to come.